18000BPH Bottled Water Production Line
Overview
The 18000BPH Bottled Water Production Line is a space-efficient and cost-effective solution designed for small to medium-sized operations. Ideal for 200ml to 2L PET bottles, this line combines advanced blow molding, high-speed rinsing, gravity filling, and precise capping technology, all controlled via an intelligent PLC system. It’s perfect for producing purified, RO, or mineral bottled water with consistency and reliability.
Core Advantages
- **Efficient Blow Molding**: High-yield rotary blow molding for uniform bottle shape and reduced material waste.
- **Integrated 3-in-1 Design**: Combines bottle rinsing, filling, and capping to streamline operation.
- **Automated Control System**: Siemens PLC and Mitsubishi inverter allow easy operation and fast troubleshooting.
- **Hygienic Construction**: Built with SUS304 stainless steel to ensure compliance with hygiene standards.
System Modules
- **Blow Molding Machine**: Forms consistent PET bottles with strong sealing and stretching mechanisms.
- **Rinsing Station**: Rotating disk design with spray nozzles to clean bottle interiors efficiently.
- **Filling System**: Gravity-fed stainless steel filling valves ensure precision with minimal contamination.
- **Capping Unit**: Equipped with electromagnetic heads and AROL-based design for tight, secure sealing.
- **Water Treatment Unit**: Multi-layer filtration including RO, UV, and ozone systems for safe water quality.
- **Labeling Machine**: Hot melt glue labeling system supports fast bottle changes.
- **Shrink Packaging**: PE film shrink wrap machine for secure and professional bottle groupings.
Performance & Efficiency
This system is designed for full automation and low maintenance. The modular design allows quick changes to accommodate different bottle sizes, minimizing production downtime and labor costs. Its compact structure makes it ideal for facilities with limited space.
Applications
Suitable for bottling purified water, mineral water, and other still beverages into PET bottles. Commonly used by water bottling companies operating in developing or mid-sized markets.
Frequently Asked Questions (FAQ)
1.Q: What capacity range is supported by this line?
A: The system produces up to 18,000 bottles per hour for 500ml PET bottles.
2.Q: Can it support other bottle sizes?
A: Yes, bottle sizes from 200ml to 2L are supported with simple mechanical adjustments.
3.Q: Is it suitable for start-up water factories?
A: Absolutely. The 18000BPH line is ideal for growing businesses due to its compact design and affordable investment.
4.Q: Does the system ensure water safety?
A: Yes, with built-in RO, UV, and ozone treatment, the water meets strict potable standards.
5.Q: What kind of caps are supported?
A: Screw caps and sports caps for PET bottles are compatible.
6.Q: How much space is required for installation?
A: Approximately 300㎡ of factory space is recommended for smooth layout and operations.
7.Q: Do you provide installation and training?
A: Yes, full support is offered including overseas installation, commissioning, and operator training.