24000BPH Water Production Line | Fully Automatic Bottled Water Filling System

If you want a reliable, high-efficiency solution for bottled water production, our 24000BPH Water Production Line is designed to meet your needs. This fully automated production line integrates every essential step from PET bottle blowing, water purification, washing, filling, capping, labeling, to final packaging. It’s perfect for producing mineral water, pure water, and RO water in bottles ranging from 200ml to 2 liters.


Why Choose the 24000BPH Water Production Line?


High Output: Capable of producing 24,000 bottles per hour (500ml)

Full Automation: Minimizes labor and maximizes production efficiency

International Quality Components: Siemens, ABB, Mitsubishi, SMC, Schneider, and more

Hygienic Design: Food-grade stainless steel materials (SUS304 & SUS316L)

Energy Efficient: Up to 25% energy savings with optimized blow molding and filling processes

Flexible Bottle Sizes: Supports PET bottles from 200ml up to 2 liters

Compact & Modular: Easy installation, maintenance, and future upgrades


Complete System Components


1. Rotary Blow Molding Machine


Our rotary blow molding machine produces uniform, high-quality PET bottles with:

Independent sealing and stretching units for consistent bottle strength

A strong clamping force and optimized mold design for thinner sealing lines

Reduced heating distance, cutting energy consumption by 25%

Low vibration for stable, long-term operation

Capability to manufacture various bottle shapes and sizes


2. 3-in-1 Washing, Filling, and Capping Machine (Model: CGF50-50-15)


This integrated monoblock unit is the core of the production line:

FeatureDescription

Capacity24,000 bottles/hour (500ml)

Bottle Size Range200ml to 2L PET bottles

Bottle Diameter50-120 mm

Bottle Height150-320 mm

Filling SystemGravity Filling

Control SystemSiemens PLC + Touchscreen

Machine Size4500×3300×2350 mm

Power Consumption12 kW

Machine Weight9000 kg

Washing Section:

SUS304 stainless steel rotary disk with precision spray nozzles

Unique neck-clamping system prevents bottle mouth contamination

Maintenance-free Igus bearings from Germany for smooth operation

Water-saving and thorough rinsing of bottle interiors

Filling Section:

Gravity filling with SUS316L hygienic valves

Accurate liquid level controlled by float ball

Cam-driven lifting system ensures smooth filling and minimal foaming

Capping Section:

Italian AROL electromagnetic torque capping heads

“No bottle, no cap” failsafe system

Minimal bottle damage during capping

Developed with input from Shanghai Jiao Tong University experts


3. RO Water Treatment Plant

Ensuring water purity is critical. Our RO system includes:

Multi-stage filtration: sand, activated carbon, precision filters

Reverse osmosis membranes for effective purification

UV sterilizer and ozone generator for sterilization

Stainless steel water tanks for hygienic storage

Fully compliant with international drinking water standards


4. Bottle Conveying System

Synchronizes bottle movement with upstream and downstream machines

Prevents bottle falling, jamming, and blocking

Optional buffer platform before labeling machine to maintain continuous production


5. Automatic Labeling Machine

Hot melt glue labeling for different bottle shapes and materials

Modular design enables fast bottle size changeover

Cost-effective and suitable for high-speed mass production


6. PE Film Shrink Wrapping Machine

Automatically groups and shrink-wraps bottles (6, 12, 24 packs)

Employs German technology and 7 servo motors for precise wrapping

Ensures tight, stable packaging for shipping and display

Trusted Components for Reliability

ComponentBrand (Country)

PLC & Touch ScreenSiemens (Germany)

Motor & ReducerABB / SEW (Germany)

InverterMitsubishi (Japan)

Pneumatic ComponentsSMC (Japan)

Electrical ComponentsSchneider (France)

BearingsIgus (Germany)

PumpsCNP (China)

Benefits Summary

High-speed production at 24,000BPH with low downtime

Energy-efficient technology reduces operating costs

Hygienic design compliant with food safety standards

Fully automated controls for easy operation and monitoring

Supports various bottle sizes and formats for market flexibility

Durable, globally trusted components ensure long service life

Contact Us for Your Custom 24000BPH Water Production Line


Ready to boost your bottled water business with a reliable, high-capacity production line? We provide:

Tailored layout and engineering design

Full technical support and installation guidance

Export documentation and CE certification

Fast, professional after-sales service

Request your free quote today and get expert advice to start your 24000BPH bottled water production line!