Introduction
Selecting the right small bottle filling machine is crucial in the bottled water and beverage industry. Different production capacities come with varying requirements and investment levels. This article breaks down the features and suitable applications of machines in the 2000–3000BPH, 6000BPH, and 8000–12000BPH ranges to help you choose the best fit for your operation.
Capacity Breakdown
1. 2000–3000BPH: Entry-Level Equipment
Ideal for startups or small-scale factories.
Semi-automatic or compact automatic filling lines
Gravity filling technology, suitable for water and low-viscosity liquids
Small footprint, flexible installation for limited workshop space
Simple operation and low maintenance costs
Typical Uses: Small-scale production, local distribution, pilot lines.
2. 6000BPH: Mid-Level Automated Production
Designed for growing businesses with steady demand.
Fully automatic 3-in-1 filler (blowing, filling, capping)
PLC control with touchscreen for precise monitoring
Supports PET bottles from 250ml up to 2L
Equipped with automatic bottle feeding and cap feeding systems, reducing manual labor
Typical Uses: Regional brands, OEM manufacturers.
3. 8000–12000BPH: High-Efficiency Production
For medium to large manufacturers requiring high throughput.
Rotary blow-fill-cap combi-block machine, space-saving and efficient
Food-grade SUS316L stainless steel contact parts ensuring hygiene
CIP cleaning system included, meeting strict food safety standards
Compact design, small footprint, easy maintenance
Typical Uses: Exporters, industrial parks, turnkey projects.
Recommended Auxiliary Equipment
Automatic bottle unscramblers for continuous production
Hot melt glue or shrink sleeve labelers for versatile packaging
Shrink wrapping machines and automatic carton packers for downstream packaging
Inkjet printers and date coders to ensure compliance
Water treatment units (RO, UV, ozone) to guarantee water quality
Frequently Asked Questions
Q1: What bottle sizes do these machines support?
Typically, they handle 250ml to 2L PET bottles, with quick mold changes for flexibility.
Q2: Can these machines fill carbonated beverages?
Carbonated drinks require pressure filling systems, which are not standard on water filling lines.
Q3: What floor space is needed?
2000–3000BPH lines require about 10–15 sqm
6000BPH lines need approximately 25–30 sqm
8000–12000BPH combi-blocks occupy roughly 35–45 sqm
Q4: Can automation be upgraded later?
Most machines are modular, allowing additional labeling, conveying, and packaging equipment to be added as production scales up.
Conclusion
Matching your production capacity and process needs ensures stable output and product quality. Whether it's an entry-level 2000BPH line or a high-speed 12000BPH rotary combi-block, mature solutions are available to support your growth. Choosing wisely saves investment and maximizes long-term returns.