How to Set Up a 12000BPH Bottled Water Production Line

Overview

A 12000BPH (bottles per hour) bottled water production line is well-suited for medium-sized manufacturers aiming to balance output with investment. This turnkey solution covers everything from bottle formation and rinsing to filling, capping, labeling, and final packaging — ensuring efficient, hygienic, and automated production.

Step 1: Location and Planning

Water Source: Secure a clean and reliable source such as spring, municipal, or well water.

Compliance: Obtain necessary permits and certifications for bottled water production.

Factory Space: Allocate at least 300 to 500 square meters for the production line and auxiliary systems.

Utilities: Ensure stable power supply (380V, 3-phase), compressed air, and cooling infrastructure.

Step 2: Water Treatment System

Water quality is critical. Typical treatment equipment includes:

Sand and activated carbon filters for sediment and odor removal.

Ion exchange and reverse osmosis (RO) units for purification.

Ultraviolet sterilizers and ozone generators for disinfection.

Precision filters to meet local drinking water standards.

Step 3: Blow Molding Machine Setup

Choose a rotary or linear blow molding machine compatible with your desired bottle shapes and sizes (200ml to 2L).

Ensure equipment has energy-efficient heating and clamping systems for consistent bottle quality.

Include air compressors and chillers for stable operation.

Step 4: Automatic 3-in-1 Filling Machine

Combines bottle rinsing, filling, and capping in one compact unit.

For 12000BPH, typically equipped with 32 rinsing heads, 32 filling heads, and 10 capping heads.

All contact parts use food-grade stainless steel (SUS304 or SUS316).

Gravity or micro-pressure filling ensures precise and stable liquid levels.

PLC control with touchscreen interface simplifies operation and monitoring.

Step 5: Conveyor and Handling Systems

Use air conveyors to transport bottles from blow molding to filling.

Flat conveyors move bottles to labeling and packaging stations smoothly.

Photoelectric sensors prevent jams and ensure smooth flow.

Step 6: Labeling and Packaging

Choose labeling methods based on your container and brand: hot melt glue, shrink sleeve, or self-adhesive labels.

Buffer tables ensure uninterrupted labeling.

Packaging options include PE film shrink wrapping or automatic case packing for efficient final product handling.

Utilities and Maintenance

UtilitySpecification

Power Supply380V, 50Hz, 3-phase

Compressed Air3–5 m³/min at 30 bar

Cooling System5–10 ton chiller capacity

Water Flow RateMinimum 3–5 m³/hour

Factory Footprint300–500 m²

Maintain regular equipment servicing to minimize downtime.

Keep essential spare parts in stock.

Train operators thoroughly for smooth production.

12000BPH bottled water production line Applications

Ideal for producing still water, mineral water, and RO water in PET bottles from 200ml to 2L. This line suits manufacturers seeking automated, hygienic, and cost-effective bottling.

Q1: What bottle sizes can the 12000BPH bottled water production line handle?
A1: It works well with PET bottles ranging from 200ml up to 2 liters. Changing bottle sizes is simple—just swap out the molds.

Q2: Can this line fill carbonated or flavored drinks?
A2: This line is designed mainly for still water like mineral and purified water. For carbonated or flavored beverages, you’d need specialized equipment.

Q3: How many operators are needed to run the line smoothly?
A3: Usually, 4 to 6 trained operators are enough to keep everything running efficiently.

Q4: How long does installation and setup typically take?
A4: It generally takes about 15 to 20 days, including equipment installation, testing, and staff training.

Q5: Is after-sales support available internationally?
A5: Yes, most manufacturers provide remote support and can also send technicians onsite anywhere in the world to help.